CQR2 Series Thermal overload relay

Product Features

■ Comprehensive Motor Protection: Designed for three-phase squirrel-cage asynchronous motors, providing reliable overload and phase-failure protection.

■ Wide Application Range: Suitable for AC systems up to 690V, with current ratings from 0.1A to 95A, supporting continuous or intermittent duty operations.

■ Functional Versatility: Features temperature compensation, trip indication, automatic/manual reset, and a stop function for enhanced control and safety.

■ Robust Design: Equipped with bimetallic strips (triple-phase), adjustable current settings, and auxiliary contacts (1NO + 1NC with electrical isolation).

■ Easy Integration: Plug-in installation compatible with CQC6 series contactors for streamlined assembly.

Operating & Environmental Conditions

■ Ambient Temperature: -5℃ to +40℃ (average temperature ≤ +35℃ Cover 24h).

■ Humidity: ≤50% at +40℃; ≤90% at lower temperatures (with condensation prevention).

■ Altitude: Up to 2000m.

■ Pollution Degree: Level 3.

■ Method: Plug-in installation combined with MHZC5 series contactors.

■ Enclosure Protection: IP20 (front-side).

Type designation

Selection Guide

Instructions for Use

CQR2 Series Thermal Overload Relay Panel Symbols and Functional Button Description

Trip Test (Performed BEFORE energizing the main circuit):

Open the cover. Press the test button with a screwdriver. The NC contacts will open and the NO contacts will close. The status change can be observed through the indicator window (yellow mark visible indicates tripped state; mark hidden indicates reset state – see illustration above).

Reset Mode Setting (Performed BEFORE energizing the main circuit):

The relay leaves the factory set to manual reset mode. To select automatic reset mode, press and hold the reset button while turning it clockwise 90°. It is not advisable to change the reset mode while the circuit is energized and running.

Setting Current Adjustment (Performed BEFORE energizing the main circuit):

The relay leaves the factory set to the minimum setting current. To select a different setting current value, open the cover and turn the current setting dial with a screwdriver. Align the arrow on the dial with the current value corresponding to the full-load rated current of the motor being protected.

Emergency Stop:

Press the Stop Button. Pressing the stop button only opens the NC contacts; it does not affect the NO contacts. Releasing the stop button resets the NC contacts.

Dimensions (mm)

CQR2-25

CQR2-38

CQR2-95

Technical Specifications

Product Model CQR2-25 CQR2-38 CQR2-95
Current rating 25 38 95
Rated insulation voltage V 690 690 690
Rated impulse withstand voltage V 6000 6000 6000
Enclosure protection grade IP20(Front side) IP20(Front side) IP20(Front side)
Phase loss protection
Manual and automatic reset
Temperature compensation
Tripping indication
Test button
Stop button
Installation method Insertable Insertable Insertable
Auxiliary contact 1NO+1NC 1NO+1NC 1NO+1NC
AC-15220V rated current A 2.73 2.73 2.73
AC-15380V rated current A 1.58 1.58 1.58
DC-13220V rated current A 0.2 0.2 0.2
Cross-sectional area of conductor(mm²) Main circuit Single-core or stranded wire 1 ~ 4 6~10 6~35
Wire connection screw M4 M4 M10
Auxiliary circuit Single-core or stranded wire 1 ~ 2.5 1~2.5 1-2.5
Wire connection screw M3.5 M3.5 M3.5

Tripping Characteristics

Item No. Setting Current Multiple Operating Time Purpose / Test Condition
Overload Protection 1 1.05 No operation within 2 hours Starting from Cold State
2 1.2 Operation within 2 hours Starting from Hot State (after Item 1)
3 1.5 Operation within 2 minutes Starting after reaching thermal equilibrium at setting current
4 7.2 2S<TP≤10S Starting from Cold State
Phase Failure Protection 5 Any Two Phases One Phase No operation within 2 hours Starting from Cold State
1 0.9
6 1.15 0 Operation within 2 hours Starting from Hot State (after Item 5)

Adjustable Trip Setting Range

Product Model Current adjustment range RC(A) Plug-in contactors Short-circuit protection fuse (A)
aM gG
CQR2-25 0.1~0.16 CQC6(SM/KMNC1)-09
CQC6(SM/KMNC1)-12
CQC6(SM/KMNC1)-18
CQC6(SM/KMNC1)-25
0.25 2
0.16~0.25 0.5 2
0.25~0.40 1 2
0.40~0.63 1 2
0.63~1 2 4
1~1.6 2 4
1.6~2.5 4 6
2.5~4 6 10
4~6 8 16
5.5-8 12 20
7~10 12 20
9~13 16 25
12~18 20 35
17-25 25 50
CQR2-38 23-32 CQC6(SM/KMNC1)-32 40 63
30~38 40 80
CQR2-95 17~25 CQC6(SM/KMNC1)-40
CQC6(SM/KMNC1)-50
CQC6(SM/KMNC1)-65
CQC6(SM/KMNC1)-80
CQC6(SM/KMNC1)-95
25 50
23~32 40 63
30~40 40 100
37~50 63 100
48~65 63 100
55~70 80 125
63~85 80 125
80~95 100 160

Accessories Description

Application Model number Application
MB-1 Combined with M12 to form an independent mounting product
MB-2 Combined with M25 to form an independent mounting product
MB-3 Combined with M38 to form an independent mounting product
MB-4 Combined with M95 to form an independent mounting product

Why Choose CHAC

With 30+ years of manufacturing experience, 1100+ employees, 100M+ poles
annual capacity and 90% automated production, CHAC provides stable production capacity and strict
quality control for global OEM/ODM customers. Our in-house manufacturing system supports long-term
cooperation for electrical brands, importers and distributors.


30+

YEARS EXPERIENCE

Specialized in low-voltage electrical manufacturing


1100+

EMPLOYEES

Professional team ensures stable quality and delivery


100M+

POLES ANNUAL CAPACITY

Large-scale production capacity to meet global demand


90%

AUTOMATED PRODUCTION

Advanced automation for high efficiency and consistency

Automated Assembly Line

Automated Assembly Line

Testing Laboratory

Testing Laboratory

Injection & Stamping

Injection & Stamping

Quality Inspection

Quality Inspection

IEC Certification
CE Certification
CB Certification
RoHS Certification
ISO 14001 Certification

Strict quality control system ensures every product meets global standards.

What Can We Customize?

CHAC supports customization of coil voltage, auxiliary contact configuration,
electrical parameters, product branding,packaging design and engineering development according to customers’ equipment and market requirements.

Coil Voltage

Coil Voltage

AC and DC coil voltage options tailored to application requirements.

Coil Voltage customization for AC and DC coil voltage options
Auxiliary Contacts

Auxiliary Contacts

Flexible auxiliary contact combinations for different control functions.

Auxiliary contacts customization for different control functions
Electrical Parameters

Electrical Parameters

Current ratings, protection ranges and functional parameters can be customized.

Electrical parameters customization for current ratings and protection ranges
Product Branding

Product Branding

Private label logos, nameplates and product identification support.

Product branding customization including private label logos and nameplates
Packaging Design

Packaging Design

Custom cartons, labels, manuals and packaging solutions.

Packaging design customization including cartons labels manuals and packaging solutions
Engineering Development

Engineering Development

Support from drawing optimization to product development and application matching.

Engineering development support from drawing optimization to product development

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CQR2 Series Thermal Overload Relay

Complete product overview for low-voltage electrical components and product selection reference.

 

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Frequently Asked Questions

Q1. Do you support product customization based on our design requirements?

A1:Absolutely. We specialize in OEM and ODM cooperation in the low-voltage electrical field and have provided customized services for many internationally renowned companies. We offer full-process support, including R&D design, parameter adjustments, and special material selection, ensuring the product fully meets your requirements.

Q2: What is your production capacity and Minimum Order Quantity (MOQ)?

A2: We operate a highly automated production base with an annual output of over 100 million poles for miniature circuit breakers. Our MOQ policy is flexible. We can provide competitive trial orders for small batches and dedicated production capacity guarantee plans.

Q3: What assurances are there for product quality and certifications?

A3: Our main products are certified with CCC, CE, CB, and more, and are sold in over 30 countries and regions worldwide. The company has established a dedicated Quality Operations Center that works with the business and production departments to implement full-process quality control, ensuring products meet international standards.

Q4: Do you have the capability for product R&D and turning concepts into reality?

A4: We have a complete R&D team and digital workshops, backed by extensive customization experience serving numerous international clients. From concept proposal and sample development to mass production, we provide end-to-end technical support to help bring your ideas to life.